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Plasma Systems | Power Sources

XPR300

XPR300®: X-Definition® precision, faster throughput, lower operating costs.

The XPR300® represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition® cut quality on mild steel, stainless steel, and aluminum, the XPR300 increases cut speed, dramatically improves productivity, and slashes operating costs. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

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XPR300

System information

Benefits

Industry-leading X-Definition cut quality

The XPR advances HyDefinition® cut quality by blending new technology with refined processes for next generation, X-Definition™ cutting on mild steel, stainless steel, and aluminum.

  • Consistent ISO range 2 results on thin mild steel
  • Extended ISO range 3 cut quality results compared with earlier plasma technology
  • Superior stainless steel cut quality across all thickness ranges
  • Superior results on aluminum using Vented Water Injection™ (VWI)
Hypertherm XPR300

Optimized productivity and reduced operating costs

  • Significantly reduced operating costs than previous generation technology

  • Increased cut speeds on thicker materials

  • Dramatic improvement in consumable life on mild steel applications

  • Thicker piercing capability than competitive plasma systems

  • XPR automated gouging minimizes or eliminates grinding compared to carbon arc gouging, producing weld-ready parts faster with cleaner gouge profiles

Hypertherm XPR300

Engineered system optimization

XPR is engineered to deliver the highest quality cuts and optimal system performance automatically.  Advanced power supply technology delivers highly responsive, rapid system feedback and automatically intervenes to eliminate events that negatively impact system efficiency and consumable life.

XPR’s Arc response technology™ provides automatic torch and ramp-down error protection. Sensors in the power supply deliver refined diagnostic codes and significantly enhanced system monitoring information that reduces troubleshooting time and provides proactive system maintenance data for improved system optimization.

  • Increases consumable life 3 times that of competitor systems by eliminating the impact of ramp down errors

  • Reduces the impact of catastrophic electrode blowouts which can damage the torch at high current levels

Hypertherm XPR300

Ease of use

  • Intuitive operation and automatic monitoring redefine ease of use

  • Full control of all functions and settings via the CNC

  • Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts

  • EasyConnect™ torch lead and one hand torch-to-receptacle connection for fast and easy change-outs

  • QuickLock™ electrode for easy consumable replacement

  • The web interface tool can be accessed via Wi-Fi and Ethernet LAN in the power supply for system monitoring and service

  • Built-in IIoT (Industrial Internet of Things) via Ethernet LAN and MTConnect® enables remote data access for smarter monitoring from anywhere in the world

  • Manual Set-Mode is ideal for straightforward applications like gouging and off-table beveling; it retains your last setup for faster, repeatable workflows and simplifies set up and operations without the need for CNC/PLC integration

Hypertherm XPR300

Advanced process control and delivery

Four console options – Core™, CorePlus™, Vented Water Injection™ (VWI™) and OptiMix™ – offer unmatched mild steel cut quality with each console delivering successively enhanced cutting capabilities on stainless steel and aluminum. All consoles can be fully controlled through the CNC for high productivity and ease of use.

Gas-connect console gases/fluids

 CoreCorePlusVented Water Injection (VWI)OptiMix
O2/N2/AirXXXX
Ar XXX
F5/Ar/H2O  XX
H2-N2-Ar mixing   X

Better for the environment, too!

The XPR300 system reduces consumable use, energy, and the carbon footprint.

  • 64% less consumable copper material is used per foot of cut

  • System is 99.5% recyclable and packaging is 100% recyclable

  • The carbon impact of magnetics is 77% lower than its predecessor

  • 62% higher power-to-weight ratio and 14% faster cuts

Maximum open-circuit voltage (U0)360 VDC
Maximum output current300 A
Maximum output power66.5 kW
Output voltage50 VDC–210 VDC
100% duty arc voltage210 V
Duty cycle rating100% at 66.5 kW, 40° C (104° F)
Operational ambient temperature range-10° C–40° C (14° F–104° F)
Power factor0.98 at 66.5 kW
CoolingForced air (Class F)
InsulationClass H
EMC emissions classification (CE models only)Class A
Lift pointsTop lift eye weight rating 680 kg (1,500 lb.)
Cut chart thickness mm inches
Pierce capacity Mild steel (argon-assist) 50 2
Mild steel (standard O2) 45 1–3/4
Stainless steel 38 1–1/2
Aluminum 38 1–1/2
Severance capacity Mild steel 80 3–1/8
Stainless steel 75 3
Aluminum 50 2

This does not represent a complete list of processes or thicknesses that are available.

Console Cutting gases Current
(Amperage)		 Cut chart
thickness (mm)		 Approximate cutting
speed (mm/min)		 Cut chart
thickness (in.)		 Approximate cutting 
speed (ipm)
Mild steel
Core™, CorePlus™, VWI™, and OptiMix™ O2 plasma 30 0.5 5348 0.018″ 215
O2 shield 3 1153 0.135″ 40
5 726 3/16″ 30
O2 plasma 50 3 3820 0.105″ 155
Air shield 5 2322 3/16″ 95
8 1369 5/16″ 55
O2 plasma 80 3 5582 0.105″ 225
Air shield 6 3048 1/4″ 110
12 1405 1/2″ 55
O2 plasma 130 3 6502 0.135″ 240
Air shield 10 2680 3/8″ 110
38 256 1-1/2″ 10
O2 plasma 170 6 5080 1/4″ 200
Air shield 12 3061 1/2″ 115
25 1175 1″ 45
50 267 2″ 10
O2 plasma 300 12 3940 1/2″ 155
Air shield 25 1950 1″ 75
50 560 2″ 21
80 165 3″ 7
Stainless steel
Core, CorePlus, VWI, and OptiMix N2 plasma 40 0.8 6100 0.036″ 240
N2 shield 3 2683 0.105″ 120
6 918 1/4″ 32
VWI and OptiMix F5 plasma 80 3 4248 0.135 140
N2 shield 6 1916 1/4″ 70
12 864 1/2″ 34
OptiMix H2-Ar-N2 plasma 170 10 1975 3/8″ 80
N2 shield 12 1735 1/2″ 65
38 256 1-1/2″ 10
H2-Ar-N2 plasma 300 12 2038 1/2″ 80
N2 shield 25 1040 1″ 40
50 387 2″ 17
75 162 3″ 6
VWI and OptiMix N2 plasma 300 12 2159 1/2″ 85
H2O shield 25 1302 1″ 50
50 403 2″ 15
Aluminum
Core, CorePlus, VWI, and OptiMix Air plasma 40 1.5 4799 0.036 240
Air shield 3 2596 1/8″ 85
6 911 1/4″ 32
VWI and OptiMix N2 plasma 80 3 3820 1/8″ 140
H2O shield 6 2203 1/4″ 80
10 956 1/2″ 28
N2 plasma 130 6 2413 1/4″ 95
H2O shield 10 1702 3/8″ 70
N2 300 20 870 3/4″ 35
12 2286 1/2″ 90
H2O shield 25 1302 1″ 50
50 524 2″ 20
OptiMix H2-Ar-N2 plasma 300 12 3810 1/2″ 150
N2 shield 25 2056 1″ 80
50 391 2″ 15

Torches and consumables

Nozzles and electrodes are available in various quantities. Please contact an authorized Hypertherm distributor to place your consumables order. Your consumables may not look exactly like the pictures.

Part number
Standard		Part number
Standard
Bevel/Robotic		Part number
Bevel/Robotic		Description
428383428825428831*Lead: 6.6′
428384428826428832*Lead: 8.2′
428385428827428833*Lead: 9.8′
428386428828428834*Lead: 11.5′
428824428829428335*Lead: 13.1′
428387428830428836*Lead: 4.8′
 428978**428979**Lead: 20′**
 428916 Lead: Thru arm robotic 11.5′
 428918 Lead: Thru arm robotic 14.8′
420500  Torch mounting sleeve: Standard
420501  Torch mounting sleeve: Short
420502  Torch mounting sleeve: Extended
 420788 Rotational torch mounting sleeve: Short
 420789 Rotational torch mounting sleeve: Medium
 420790 Rotational torch mounting sleeve: Extended
420220  Quick-disconnect torch receptacle
420221  Quick-disconnect XPR torch
420368  Water tube

* Bevel/Robotic leads sets 428831-428836 include an extended 1.2 m (48″) strain relief.
** The 6 m (20′) lead is compatible only with console gas assemblies that are 7.5 m (24.6′) or less.

AmperageProcessShield capShieldNozzle retaining capNozzleSwirl ringElectrodeWater tube
30 AO2/O2420200420228420365420225420407420222420368
50 AO2/Air420200420237420365420234420233420231420368
80 AO2/Air420200420246420365420243420242420240420368
130 AO2/Air420200420255420365420252420242420249420368
170 AO2/Air420200420513420365420261420260420258420368
220 AO2/Air420200420273420365420270420406420276420368
300 AO2/Air420200420491420365420279420406420276420368

AmperageProcessShield capShieldNozzle retaining capNozzleSwirl ringElectrodeWater tube
40 AN2/N2420200420291420365420288420314420303420368
Air/Air420200420291420365420288420314420294420368
60 AN2/N2420200420309420365420297420323420303420368
F5/N2420200420309420365420297420323420303420368
N2/H2O420200420300420365420296420323420303420368
Air/Air420200420309420365420297420323420294420368
80 AN2/N2420200420309420365420306420323420303420368
F5/N2420200420309420365420306420323420303420368
N2/H2O420200420300420365420290420323420303420368
Air/Air420200420309420365420306420323420294420368
130 AN2/N2420200420318420365420315420314420356420368
H2-Ar-N2/N2420200420318420365420315420323420356420368
N2/H2O420200420469420365420315420314420356420368
170 AN2/N2420200420327420365420324420314420356420368
H2-Ar-N2/N2420200420327420365420324420323420356420368
N2/H2O420200420472420365420324420314420356420368
Air/Air420200420513420365420524420260420258420368
300 AN2/N2420200420362420365420359420323420356420368
H2-Ar-N2/N2420200420362420365420359420358420356420368
N2/H2O420200420475420365420359420323420356420368

Mild Steel

AmperageProcessShield capShieldNozzle
retaining cap		Nozzle*Swirl ringElectrodeWater tube
170AO2/Air4202001008665942036510087904 (.140) Bore42024210086653420368
300AO2/Air4202001008665942036510086655 (.180) Bore42024210086653420368
460AO2/Air4202001008665942036510086657 (.195) Bore42024210086653420368
Part numberDescription
428618XPR300 Mild steel consumables starter kit (torch included)
428619XPR300 Stainless steel consumables starter kit (torch included)
428616XPR300 Mild steel consumables starter kit
428945XPR300 Core console non-ferrous consumables starter kit
428617XPR300 Stainless steel consumables starter kit

XPR300

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