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Plasma Systems | LongLife

MAXPRO200

MAXPRO200 does the work, so you can too

Dubbed the industry workhorse because of its power and 100% duty cycle, the MAXPRO200® plasma cutter is designed for your heavy-duty, high-capacity automated and handheld cutting and gouging applications.

The powerhouse plasma cutter delivers:

  • The fastest cutting speeds and most extended consumable life in its class to produce more parts at a lower cost;
  • Versatile cutting thicknesses to expand work applications;
  • Multiple plasma processes that enable consistent cut quality with less rework;
  • And a straightforward system that’s easy to install, easy to operate, and easy to maximize performance.

MAXPRO200. Get work done.

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MAXPRO200

System information

Benefits

Maximized productivity

  • Fastest cut speeds in its class produce more finished parts per hour
  • Engineered with 100% duty cycle for the most demanding production environments.
  • Automatic settings, tool free leads and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized and handheld processes
  • Superior cut quality and consistency minimize the need for costly secondary operations

Fast cutting speeds = maximum productivity

Easy operation

  • Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention
  • Advanced diagnostics simplify troubleshooting and service
  • Optional serial communications allow full control of the system from the CNC

Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Low operating cost

  • Patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels
  • Advanced consumable technologies including LongLife, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part

Input voltages

200/208 VAC, 3-PH, 50 Hz, 108/104 A
220 VAC, 3-PH, 50 – 60 Hz, 98 A
240 VAC, 3-PH, 60 Hz, 90 A
380 VAC, 3-PH, 50 Hz, 57 A
400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A
415 VAC, CE, 3-PH, 50 Hz, 52 A
440 VAC, 3-PH, 50 – 60 Hz, 49 A
480 VAC, 3-PH, 60 Hz, 45 A
600 VAC, 3-PH, 60 Hz, 36 A

Output voltage

50 – 165 VDC

Maximum output current

200 A

Duty cycle rating

100% @ 33 kW, at 40° C (104° F)

Operating temperature

-10° C to 40° C (+14° F to +104° F)

Power factor

0.98 @ 33 kW output

Maximum OCV

360 VDC

Dimensions

102 cm (40.14″) H, 69 cm (27.12″) W,
105 cm (41.23″) L

Weight

335 kg (740 lbs)

Gas supply
  Plasma gas
  Shield gas
  Supply gas pressure


Air, O2, N2
Air, N2
6.2 +/- 0.7 bar (90 +/- 10 psig)

 

  • Virtually dross-free cutting capacity – mild steel 20 mm (3/4″)
  • Production pierce capacity – mild steel 32 mm (1 1/4″)
  • Severance* – mild steel 75 mm (3″)
  • Bevel – 200 amp consumables support 45° bevel capability

Material

Current
(amps)

Thickness
(mm)

Approx.
cutting speed
(mm/min)

Thickness
(inches)

Approx.
cutting speed
(ipm)

Mild steel

Air plasma

Air shield


50


1

3


8050

3760


20 ga

0.135


340

110

Air plasma

Air shield

130

6

12

3865

2045

1/4

1/2

150

75

Air plasma

Air shield

200

6

12

20

25

32

50

4885

2794

1415

940

630

215

1/4

1/2

3/4

1

1 1/4

2

190

110

60

35

25

8

O2 plasma

Air shield

50

1

3

6775

3650

20 ga

0.135

270

130

O2 plasma

Air shield

130

6

12

3925

2200

1/4

1/2

150

80

O2 plasma

Air shield

200

6

12

20

25

32

50

6210

3415

1920

1430

805

270

1/4

1/2

3/4

1

1 1/4

2

235

130

80

55

32

10

Stainless steel

N2 plasma

N2 shield


200


12

20


2260

1140


1/2

3/4


80

50

Air plasma

Air shield

200

12

20

3050

1520

1/2

3/4

120

60

Aluminum

N2 plasma

N2 shield


200


12

20


3370

1630


1/2

3/4


125

70

Air plasma

Air shield

200

12

20

3370

1625

1/2

3/4

125

70

*The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality. Cutting at severance thickness should be infrequent.

Torches and consumables

MAXPRO200 torch with standard consumables vs. extreme bevel consumables

MAXPRO200 machine torch consumables

Air – Mild steel / Stainless steel / Aluminum

MAXPRO200 Air

 200 amp – Air consumables – Mild steel / Stainless steel / Aluminum

Amperage

Shield

Shield cap

Nozzle

Swirl ring

Electrode

Water tube

50 A

220532

220936

220890

220529

220528

220521

  

220935 without tab

    

130 A

220536

220936

220892

220488

220487

220521

  

220935 without tab

    

200 A

420045

220936

420044

220488

220937

220521

  

220935 without tab

    

O2 – Mild steel

MAXPRO200 O2

200 amp – O2 consumables – Mild steel

Amperage

Shield

Shield cap

Nozzle

Swirl ring

Electrode

Water tube

50 A

220532

220936

220891

220529

220528

220521

  

220935 without tab

    

130 A

220491

220936

220893

220488

220487

220521

  

220935 without tab

    

200 A

220832

220936

220831

220834

220937

220521

  

220935 without tab

    

N2 – Stainless steel / Aluminum

MAXPRO200 N2

Amperage

Shield

Shield cap

Nozzle

Swirl ring

Electrode

Water tube

130 A

220536

220936

220892

220529

020415

220521

  

220935 without tab

    

200 A

420045

220936

420044

220529

020415

220521

  

220935 without tab

    

Air – Mild steel / Stainless steel / Aluminum

MAXPRO200 Air

200 amp – Air consumables – Mild steel / Stainless steel / Aluminum

Amperage

Shield

Shield cap

Nozzle

Swirl ring

Electrode

Water tube

50 A

420063

220935

220890

220529

220528

220521

130 A

420061

220935

220892

220488

220487

220521

200 A

420058

220935

420044

220488

220937

220521

200 A gouging

420067

220935

420066

220488

220937

220521

O2 – Mild steel

MAXPRO200 O2 – Mild steel

200 amp – O2 consumables – Mild steel

Amperage

Shield

Shield cap

Nozzle

Swirl ring

Electrode

Water tube

50 A

420063

220935

220891

220529

220528

220521

130 A

420062

220935

220893

220488

220487

220521

200 A

420059

220935

220831

220834

220937

220521

Air – Mild steel

MAXPRO200 Air – Mild steel

Amperage

Shield

Shield cap

Nozzle

Swirl ring

Electrode

Water tube

130 A

420735

220936

420829

220488

420824

420823

 

 

220935 without tab

 

 

 

 

200 A

420737

220936

420734

220488

420732

420823

 

 

220935 without tab

 

 

 

 


O2 – Mild steel

Amperage

Shield

Shield cap

Nozzle

Swirl ring

Electrode

Water tube

130 A

420735

220936

420828

220529

420824

420823

 

 

220935 without tab

 

 

 

 

200 A

420737

220936

420733

220488

420732

420823

 

 

220935 without tab

 

 

 

 

 

MAXPRO200

Product Photos

MAXPRO200

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