Superior cut quality and consistencyHyPerformance plasma cuts fine-feature parts with superior quality and consistencyHyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 6-1/4″ (160 mm)New HDi™ technology delivers HyDefinition cut quality on thin stainless steel, with extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variationPatented True Hole™ technology (auto gas systems only) produces hole quality that is significantly better than anything previously achievable with plasma Minimized operating costLongLife® technology significantly increases consumable life and enables consistent HyDefinition cut qualityFaster cut speeds let you produce more parts per hour; higher quality cutting virtually eliminates the cost of secondary operationsPatented PowerPierce® technology lets you pierce thicker than ever before and replace slower-cutting oxyfuel technology “Do anything” versatilityCuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precisionModular system design allows easy power supply upgrades to increase system capabilities when requirements change Industry-leading reliabilityRobust, simple system architecture with 50% fewer parts than most competitive systemsBest-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

The HPR800XD system is comprised of two HPR400XD systems in parallel. Each power supply has the following specifications.GeneralMaximum OCV (U0)360 VDCMaximum output current (I2)400 AmpsOutput voltage (U2)50 – 200 VDCDuty cycle rating (X)100% @ 80 kw, 40° C (104° F)Ambient temperature/Duty cyclePower supplies will operate between -10° C and +40° C (+14° and 104° F)Power factor (cosφ)0.98 @ 400 ADC outputCoolingForced air (Class F)InsulationClass H Mild steel cut capacityDross freeProduction pierceMaximum cutting capacity38 mm (1-1/2″)50 mm (2″)80 mm (3.2″)Stainless steel cut capacityProduction pierceMaximum pierce**Severance75 mm (3″)100 mm (4″)160 mm (6-1/4″)Aluminum cut capacityProduction pierceSeverance75 mm (3″)160 mm (6-1/4″)Speed(Mild steel)Book specification at highest output current12 mm (1/2″)4430 mm/m(170 ipm)Cut angleISO 9013 range*2-5Weldability Ready to weldProcess gasesby material(Plasma/shield)Mild steelStainless steelAluminum02/Air, 02/02Ar/AirH35/N2, N2/N2, H35-N2/N2, F5/N2Ar/Air, Ar//N2H35/N2, Air/Air, H35-N2/N2Ar/Air, Ar//N2Process amps(Cutting)Not all processes availablefor all materials30-800* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.

Plasma Systems | HyPerformance plasma systems

HPR800XD

Designed and built for maximum performance and productivity.

The HyPerformance^® HPR800XD^® plasma system has been designed and built for maximum performance and productivity in X-Y, bevel and robotic cutting operations. The versatile 800-amp rated system combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability, and offers unmatched process flexibility to cut, bevel and mark metals up to 160 mm (6 1/4″) thick.

System information

Benefits

Superior cut quality and consistency

HyPerformance plasma cuts fine-feature parts with superior quality and consistency
HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 6-1/4″ (160 mm)
New HDi™ technology delivers HyDefinition cut quality on thin stainless steel, with extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variation
Patented True Hole™ technology (auto gas systems only) produces hole quality that is significantly better than anything previously achievable with plasma

Minimized operating cost

LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality
Faster cut speeds let you produce more parts per hour; higher quality cutting virtually eliminates the cost of secondary operations
Patented PowerPierce® technology lets you pierce thicker than ever before and replace slower-cutting oxyfuel technology

“Do anything” versatility

Cuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precision
Modular system design allows easy power supply upgrades to increase system capabilities when requirements change

Industry-leading reliability

Robust, simple system architecture with 50% fewer parts than most competitive systems
Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Specifications

The HPR800XD system is comprised of two HPR400XD systems in parallel. Each power supply has the following specifications.

General
Maximum OCV (U₀)	360 VDC
Maximum output current (I₂)	400 Amps
Output voltage (U₂)	50 – 200 VDC
Duty cycle rating (X)	100% @ 80 kw, 40° C (104° F)
Ambient temperature/Duty cycle	Power supplies will operate between -10° C and +40° C (+14° and 104° F)
Power factor (cosφ)	0.98 @ 400 ADC output
Cooling	Forced air (Class F)
Insulation	Class H

Mild steel cut capacity	Dross free Production pierce Maximum cutting capacity	38 mm (1-1/2″) 50 mm (2″) 80 mm (3.2″)
Stainless steel cut capacity	Production pierce Maximum pierce** Severance	75 mm (3″) 100 mm (4″) 160 mm (6-1/4″)
Aluminum cut capacity	Production pierce Severance	75 mm (3″) 160 mm (6-1/4″)
Speed (Mild steel)	Book specification at highest output current	12 mm (1/2″) 4430 mm/m (170 ipm)
Cut angle	ISO 9013 range*	2-5
Weldability		Ready to weld
Process gases by material (Plasma/shield)	Mild steel Stainless steel Aluminum	0₂/Air, 0₂/0₂ Ar/Air H35/N₂, N₂/N₂, H35-N₂/N₂, F5/N₂ Ar/Air, Ar//N₂ H35/N₂, Air/Air, H35-N₂/N₂ Ar/Air, Ar//N2
Process amps (Cutting)	Not all processes available for all materials	30-800

* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.

Torches and consumables

HPR cartridge

HPR cartridge consumable

Mild steel process	Retaining cap	Cartridge (10 pk)	Water tube	Torch body
80 A (standard cutting / bevel cutting)*	420708	420803	420728	420729
130 A (standard cutting / bevel cutting)*	420708	420705	420728	420729
260 A (standard cutting / bevel cutting)*	420708	420715	420728	420729

* HPR cartridge requires a new torch body, water tube, and retaining cap. The HPR cartridge torch body connects directly to a standard HPRXD receptacle (part number 220705).

HPR cartridges are packaged and sold to partners in quantities of 10.

HPR cartridge kits

Type	Kit p/n	Includes p/n	Description	Quantity
Torch starter kit	528101	420729	Torch body	1
		420728	Water tube	1
		420708	Retaining cap	1
		528107	Kit: O-ring cartridge torch	1
Cartridge 3-pk kits	528102	420803	Kit: Cartridge, 80 A	3
	528103	420705	Kit: Cartridge, 130 A	3
	528104	420715	Kit: Cartridge, 260 A	3
	528105**	420803, 420705, 420715	Kit: Cartridge, multi-amps	3

** Note: 528105 cartridge multi-amps kit contains (1) of each amperage (80 A, 130 A, and 260 A).

HPR800XD standard consumables

HPR800XD torch

Mild steel

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	SilverPlus electrode	Water tube
30 A	220747	220194	220754	220193	220180	220192	______	220340
50 A	220747	220555	220754	220554	220553	220552	______	220340
80 A	220747	220189	220756	220188	220179	220187	420566	220340
130 A	220747	220183	220756	220182	220179	220181	220665	220340
200 A	220637	220761	220757	220354	220353	220352	220666	220340
260 A	220637	220764	220760	220439	220436	220435	220668	220340
400 A	220637	220636	220635	220632	220631	220629	420530	220571
80 A bevel	220637	220742	220845	220806	220179	220802	______	220700
130 A bevel	220637	220742	220740	220646	220179	220649	______	220700
200 A bevel	220637	220658	220845	220659	220353	220662	______	220700
260 A bevel	220637	220741	220740	220542	220436	220541	______	220571
* 260 A bevel	220637	220897	220896	220898	220436	220899	______	220571
400 A bevel	220637	220636	220635	220632	220631	220629	______	220571

* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables

Stainless steel

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	Water tube
45 A	220747	220202	220755	220201	220180	220308	220340
60 A HDi	220747	220815	220814	220847	220180	220339	220340
80 A	220747	220338	220755	220337	220179	220339	220340
130 A	220747	220198	220755 (H35)	220197	220179	220307	220340
			220756 (N₂)
200 A	220637	220762	220758	220343	220342	220307	220340
260 A	220637	220763	220758	220406	220405	220307	220340
400 A	220637	220707	220712	220708	220405	220709	220571
600 A	220637	220707	220635 (H35)	220859	220353 (H35)	220709	220571
			220885 (N₂)		220405 (N₂)
800 A 4″ (100 mm) and below	220637	220886	220885	220884	220353	220882	220881
800 A above 4″ (100 mm)	220637	220886	220712	220884	220350	220882	220881
130 A bevel	220637	220738	220739	220656	220179	220606	220571
260 A bevel	220637	220738	220739	220607	220405	220606	220571
400 A bevel	220637	220707	220712	220708	220405	220709	220571
600 A bevel	220637	220707	220635 (H35)	220859	220353 (H35)	220709	220571
			220885 (N₂)		220405 (N₂)
800 A bevel 4″ (100 mm) and below	220637	220886	220885	220884	220353	220882	220881
800 A bevel above 4″ (100 mm)	220637	220886	220712	220884	220350	220882	220881

Aluminum

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	Water tube
45 A	220747	220202	220756	220201	220180	220308	220340
130 A	220747	220198	220755 (H35)	220197	220179	220307 (H35)	220340
			220756 (Air)			220181 (Air)
200 A	220637	220762	220759	220346	220342	220307	220340
260 A	220637	220763	220758	220406	220405	220307	220340
400 A	220637	220707	220712	220708	220405	220709	220571
600 A	220637	220707	220712 (H35)	220859	220353 (H35)	220709	220571
			220885 (N₂)		220405 (N₂)
800 A 4″ (100 mm) and below	220637	220886	220885	220884	220353	220882	220881
800 A above 4″ (100 mm)	220637	220886	220712	220884	220350	220882	220881

HPR800XD standard consumable starter kits

Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.

Kit type (MS)	HPR400XD mild steel starter kit (400 A and below)
Kit part number	228367
Description	Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below

Kit type (AL/SS)	HPR400XD aluminum and stainless steel starter kit (400 A and below)
Kit part number	228368
Description	Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below

Kit type (AL/SS)	HPR800XD aluminum and stainless steel starter kit (600 A/800 A)
Kit part number	228603
Description	Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 600 A/800 A

HPR800XD

HPR800XD

Designed and built for maximum performance and productivity.

System information

Torches and consumables

HPR cartridge consumable

HPR cartridge kits

HPR800XD torch

Mild steel

Stainless steel

Aluminum

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